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电工钢硅钢片近20年来,我国硅钢产业取得了长足的进步,这其中以首钢、华尔网当地武钢和宝钢为代表。得益于我国钢铁行业全流程的技术进步,这些企业在控制无取向硅钢整体质量稳定性和取向硅钢方面已经具有较高技术实力。2014年我国硅钢生产达到823万吨,高端产品有20~30万吨的进口量,2015年,我国共生产电工钢约836万吨,进口量进一步下降到14万吨。但是,与日本相比我国在高端电工钢领域仍有不小的差距,这集中体现在高磁感无取向硅钢、华尔网当地超低铁损Hi-B取向硅钢和高硅钢等产品上。例如,新日铁公司(现新日铁住金)能够实现0.15~0.35mm系列厚度规格极低铁损Hi-B取向电工钢的稳定供货,引领取向硅钢工艺发展。在特殊用途硅钢方面,日本钢管公司(现JFE)通过气相沉积法(CVD)渗硅的方式实现了高硅钢薄带的供货。随着我国装备制造业的产业升级,高端硅钢产品的需求会越来越迫切。我国与日韩等钢铁强国在这一领域的竞争将会更加激烈,这就要求我国相关科研人员通过革命性创新进行下一代硅钢生产技术的研发,引领世界电工钢技术的发展。低铁损、华尔网当地高磁感电机用无取向硅钢、华尔网当地薄规格超低铁损高磁感取向硅钢和中高频节能电器用高硅钢是电工钢产业的发展方向。



电工钢硅钢片本文件按照 GB/T 1.1—2020《标准化工作导则 部分:标准化文件的结构和起草规则》的规定起草。本文件参考 IEC 60404-8-8:2017 进行编制。本文件代替 Q/BQB 481-2018。本文件与 Q/BQB 481-2018 相比,主要修改内容如下:——新增高强度型 AHV-M 产品;——新增高强度型 AHS 产品;——删除表 2 半有机无铬极厚涂层;——新增表 3 高强度型、华尔网高强度型二类产品磁性能和技术特性;——新增表 3 0.25mm 厚度规格产品;——删除表 3 型 B15AHV1000、华尔网B35AHV1900 牌号产品、华尔网高磁感型 B35APV1900 牌号产品;——新增表 3 高磁感型 B15APV1000、华尔网B20APV1200 牌号产品;——提高了表 3 部分牌号产品的磁极化强度标准;——新增表 4 高强度型和高强度型二类产品的力学性能标准;——修改绝缘涂层附着性评价级别代码;——加严了表 5 纵向厚度偏差标准;——加严了不平度标准;——删除内应力检测项目;——附录 A 删除了半有机无铬极厚涂层;——修订了附录 B;——修订附录 D 部分牌号产品的磁性能和力学性能典型值;——新增附录 D 高强度型和高强度型二类产品的磁性能和力学性能典型值;——修订附录 F 本文件与宝钢股份原薄规格牌号对照表




电工钢硅钢片In addition to the types listed above, there are also some special purpose electrical steel plates, such as 0.15 and 0.20mm thick 3% Si cold-rolled non oriented silicon steel strips and 0.025, 0.05, and 0.1mm thick 3% Si cold-rolled oriented silicon steel strips, used for medium and high-frequency motors, transformers, and pulse transformers; 0.7mm thick 3% Si high-strength cold-rolled non oriented silicon steel plate for relays and power switches; High strength cold-rolled electrical steel plate for new high-speed motor rotors; Low carbon electrical steel hot-rolled thick and cold-rolled plates for magnetic shielding and high-energy accelerator electromagnets such as medical magnetic resonance tomography scanners; 4.5% to 6.5% Si high silicon steel plates for high-frequency motors, transformers, and magnetic shielding.Generally, motors, transformers, and other electrical components are required to have high efficiency, low power consumption, small size, and light weight. Electrical steel plates are usually guaranteed to have magnetic properties based on core loss and magnetic induction strength [1] [2]. The requirements for the performance of electrical steel plates are as follows:Low core loss (PT)Iron core loss refers to the ineffective electrical energy consumed by an iron core when magnetized in an alternating magnetic field of ≥ 50Hz, abbreviated as iron loss, also known as alternating loss, and its unit is W/kg. The ineffective electrical energy consumed due to various obstacles caused by magnetic flux changes not only loses electrical energy through the heating of the iron core, but also causes temperature rise of the motor and transformer. The iron loss (PT) of electrical steel includes three parts: hysteresis loss, eddy current loss (Pe), and anomalous loss (Pa). Electrical steel plates have low iron loss, which can save a lot of electricity, prolong the operating time of motors and transformers, and simplify cooling devices. Due to the iron loss of electrical steel plates, which accounts for 2.5% to 4.5% of the annual electricity generation in various countries, countries always try their best to reduce iron loss in the production of electrical steel plates, and use iron loss as the most important indicator to assess the magnetic properties of products. The iron loss value of products is used as the basis for classifying product grades. Cold rolled oriented electrical steel: Cold rolled oriented electrical steel is a high-end product in the field of electrical steel. Compared with cold rolled non oriented electrical steel, its magnetism has strong directionality; It has superior high magnetic permeability and low loss characteristics in the direction of easy magnetization rolling. The iron loss of oriented steel strip in the rolling direction is only 1/3 of that in the transverse direction, and the ratio of magnetic permeability is 6:1. Application: The main purpose of cold-rolled oriented silicon steel strip is for transformer manufacturing.Full process cold rolled non oriented silicon steel coating: The surface of the full process cold rolled silicon steel is coated with a semi transparent insulation coating, which has different codes in different standards. Taking Baosteel‘s Q/BQB 480 2014 as an example:




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电工钢硅钢片硅钢是一种硅铁合金。用硅钢轧制的片材是电工领域中应用广的软磁材料,因而硅钢片又称电工钢片。硅钢片广泛用于电动机、发电机、变压器、扼流圈、电磁机构、继电器及测量仪表中电机工业大量使用厚度为0.35~0.50mm的硅钢片,用于:中型旋转机,压缩电机,通用马达,小型精密电机,电动汽车,压缩机,通用电机,电源变压器,精密变压器,节能电机,焊机变压器,稳压器,磁性密封器,加速器用电磁铁,汽车电机等;在电信高频技术中常用0.05~0.20mm的薄带钢片,以便更有效地降低涡流损耗。热轧硅钢片厚度为0.35~0.50mm,密度为7.55~7.70g/cm3,多用于大、中、小型交、直流电动机;冷轧无取向硅钢片厚度为0.35~0.50mm,密度为7.65~7.75g/cm3,多用于大型交流发电机、电动机,大、中、小型交、直流电动机;冷轧取向硅钢片厚度为0.23mm 0.27mm 0.3mm 0.35mm,密度为7.65g/cm3,多用于电力变压器、油浸式变压器,干式变压器,电抗器、磁放大器等;冷轧取向薄带厚度为0.05~0.20mm,多用于无线电高频变压器。



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